タンクローリーアルミ板

What is tank truck aluminum plate

“Tank truck aluminum plate” is a special aluminum alloy plate, タンクローリーの主要構造物や内部貯蔵タンクの製造に使用されるアルミニウム合金板を指します。 (石油タンクローリーなど, 液化ガスタンクローリー, 化学物質輸送タンクローリー, 等). This type of aluminum plate needs to have specific performance characteristics to meet the safety and durability requirements of tank trucks during transportation.

Tank truck introduction

Tank truck is a transport vehicle with a tank-shaped body, used to carry various liquids, liquefied gases, powdery goods, 等. The body of the aluminum alloy tank truck is composed of side panels, fenders, tank mouth and other parts.

The aluminum plates commonly used for tank trucks on the market are generally less than 12.5 長さメートル以下 2.2 幅メートル. Common thicknesses are 5mm, 6んん, 7んん, and 8mm. A complete tank truck body usually requires 4-6 aluminum plates welded together.

Common alloys for tank truck aluminum plates

Specific applications of tank truck aluminum plates

The can body is made of 5083-H111 aluminum plate, and the lids on both sides are made of 5083-O aluminum plates. The O-temper is softer, but the lid needs to be bent, and the partition part is also made of 5083-O. 加えて, some manufacturers use 5454-H111 aluminum plates to produce tanks.

Specification of Huawei tank truck aluminum plates

Why use tank truck aluminum plate

• 軽量: The density of aluminum alloy is only one-third that of steel, so tank trucks made of aluminum plates are lighter than those made of steel. This means that aluminum alloy tank trucks can carry more goods, 輸送効率の向上.
• 強い耐食性: アルミニウム合金は耐食性に優れています, アルミニウム合金タンクローリーは、化学薬品やその他の腐食性物質を輸送する際に有利です。.
• 長寿命: アルミニウム合金の耐食性により, アルミニウム合金製タンク車は通常、鋼製タンク車より耐用年数が長いです。.
• 美しい外観: アルミニウム合金タンクローリーの表面は滑らかで、色は明るいです。, 人々に高級感とプロフェッショナル感を与える.
• 優れたパフォーマンス: アルミ合金製タンクローリーは硬度が高く、溶接性が良好です。, これにより、アルミニウム合金タンクローリーの製造プロセスがより柔軟になり、さまざまな複雑な設計要件を満たすことができます。.
• 高い安全性: アルミニウム合金は衝突時により多くのエネルギーを吸収できます, so aluminum alloy tank trucks can provide better protection in the event of an accident.
• High recycling value: The recycling value of aluminum alloy is higher than that of steel, so even if the tanker is scrapped, it can be recycled and used to reduce waste.

Instructions for purchasing and using aluminum plates for tank trucks

How to avoid welding failure of aluminum plate of tank truck

• Choose the appropriate welding method: Choose the appropriate welding method for different aluminum plate materials and thicknesses, such as MIG (metal inert gas welding), ティグ (argon arc welding), or resistance welding, 等.
• Select appropriate welding materials: Select welding materials that meet the requirements. いつもの, the same or similar alloy materials as the aluminum plates are used for welding to ensure that the weld performance meets the requirements.
• Control welding parameters: Strictly control welding current, voltage, welding speed and other parameters to ensure welding quality.
• Preheating and post-heat treatment: For thicker aluminum plates or welding parts with special requirements, appropriate preheating and post-heat treatment can be performed to reduce welding stress and avoid cracks.
• Keep the welding environment clean and dry: Keep the welding environment clean during the welding process to avoid impurities such as oil, water vapor, 等. from entering the welding area and affecting the welding quality.
• Avoid excessive welding: Avoid excessive welding time or high welding temperature to avoid excessive thermal deformation of the aluminum plate or hardening of the weld area, which will affect the welding quality.
• 品質管理: Implement strict quality control measures, including monitoring and testing of the welding process, to ensure that the welding quality meets the requirements.
• Training and technical support: Provide training to welding operators to improve their welding technical level. 同時に, they can seek professional welding technical support to solve problems encountered during the welding process.

How to reduce corrosion of aluminum alloy tanks?

Alloy selection and optimization:

Choose corrosion-resistant aluminum alloys: Choose aluminum alloys containing appropriate amounts of magnesium, マンガン, クロム, シリコンおよびその他の元素, のような 5000 シリーズアルミニウム合金 (マグネシウムを含む), 6XXX series (マグネシウムとシリコンを含む) or part of the 7XXX series (containing zinc). These alloys have Better natural corrosion resistance.

Alloy purity: Improving the purity of aluminum alloys and reducing the content of impurity elements, especially iron, copper and other elements that easily cause corrosion, will help improve the overall corrosion resistance.

表面処理:

陽極酸化処理: Anodize the surface of aluminum alloy to form a dense aluminum oxide film (Al₂O₃) to improve its corrosion resistance and wear resistance. The color of the anodized film can be controlled by adjusting process parameters, and has a good decorative effect.

Special coating: Select special coating suitable for aluminum alloy, such as epoxy resin, ポリウレタン, fluorocarbon coating, 等, to ensure good adhesion and anti-corrosion performance between the coating and the aluminum alloy substrate. Coatings should have good chemical resistance, weather resistance and mechanical properties.

maintenance:

Regular inspection: Establish a regular inspection system to conduct visual inspection, thickness measurement, corrosion monitoring, 等. on the surface of the tank to promptly detect and repair coating damage and corrosion signs.

Cleaning and protection: After transporting special media, thoroughly clean the inside of the tank to remove residues, and take appropriate methods (such as drying, nitrogen filling, 等) to prevent moisture retention and corrosion.

Repair and recoating: Once corrosion or coating damage is found, anti-corrosion treatments such as rust removal, repair, and recoating should be carried out in a timely manner.

How to avoid cracking of aluminum plates during the production process of tank truck bodies?

Due to the particularity of transporting goods, tank trucks must avoid problems such as tank cracks. This requires the aluminum plate to have strong resistance to stress cracking. Chinalco’s cold rolling project uses a German Simark six-roller cold rolling mill to eliminate internal stress, prevent deformation during cutting, and effectively avoid cracking problems.

Tank truck aluminum plate price

The price of aluminum plate for tank cars will vary based on several factors, including the alloy type, 厚さ, サイズ, surface treatment and market supply and demand of the aluminum plate.

一般的に言えば, アルミニウム板の価格は合金の種類によって異なります. 高強度で耐食性に優れた合金の価格は高くなる可能性があります.

加えて, アルミ板の厚さや大きさも価格に影響します. アルミニウム板の厚さが厚く、サイズが大きいほど、通常はより高価になります. 表面処理も価格に影響します, 陽極酸化など, 鏡面処理, 塗装処理, 等, それはコストを増加させます.

特定のタンクローリーのアルミニウム プレートの価格については、, ご連絡ください

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