Tankbil aluminiumsplate

What is tank truck aluminum plate

“Tank truck aluminum plate” is a special aluminum alloy plate, som refererer til aluminiumslegeringsplaten som brukes til å produsere hovedstrukturen eller interne lagertanker til tankbiler (som oljetankbiler, tankbiler med flytende gass, kjemikalietransport tankbiler, osv.). This type of aluminum plate needs to have specific performance characteristics to meet the safety and durability requirements of tank trucks during transportation.

Aluminum plate for tank truck

Tank truck introduction

Tank truck is a transport vehicle with a tank-shaped body, used to carry various liquids, liquefied gases, powdery goods, osv. The body of the aluminum alloy tank truck is composed of side panels, fendere, tank mouth and other parts.

The aluminum plates commonly used for tank trucks on the market are generally less than 12.5 meter i lengde og mindre enn 2.2 meter i bredden. Common thicknesses are 5mm, 6mm, 7mm, and 8mm. A complete tank truck body usually requires 4-6 aluminum plates welded together.

Common alloys for tank truck aluminum plates

Specific applications of tank truck aluminum plates

The can body is made of 5083-H111 aluminum plate, and the lids on both sides are made of 5083-O aluminum plates. The O-temper is softer, but the lid needs to be bent, and the partition part is also made of 5083-O. I tillegg, some manufacturers use 5454-H111 aluminum plates to produce tanks.

5083 aluminum sheet for tank truck

Specification of Huawei tank truck aluminum plates

Why use tank truck aluminum plate

• Lett vekt: The density of aluminum alloy is only one-third that of steel, so tank trucks made of aluminum plates are lighter than those made of steel. This means that aluminum alloy tank trucks can carry more goods, og dermed forbedre transporteffektiviteten.
• Sterk korrosjonsbestandighet: Aluminiumslegering har god korrosjonsbestandighet, som gir tankbiler i aluminiumslegering en fordel ved transport av kjemikalier eller andre etsende stoffer.
• Lang levetid: På grunn av korrosjonsbestandigheten til aluminiumslegeringer, tankbiler i aluminiumslegering har vanligvis lengre levetid enn tankbiler i stål.
• Vakkert utseende: Overflaten på tankbilen i aluminiumslegering er glatt og fargen er lys, gi folk en avansert og profesjonell følelse.
• Overlegen ytelse: Tankbiler i aluminiumslegering har høy hardhet og god sveisbarhet, som gjør tankbiler i aluminiumslegering mer fleksible i produksjonsprosessen og kan møte ulike komplekse designkrav.
• Høy sikkerhet: Aluminiumslegering kan absorbere mer energi i en kollisjon, so aluminum alloy tank trucks can provide better protection in the event of an accident.
• High recycling value: The recycling value of aluminum alloy is higher than that of steel, so even if the tanker is scrapped, it can be recycled and used to reduce waste.

Instructions for purchasing and using aluminum plates for tank trucks

How to avoid welding failure of aluminum plate of tank truck

• Choose the appropriate welding method: Choose the appropriate welding method for different aluminum plate materials and thicknesses, such as MIG (metal inert gas welding), TIG (argon arc welding), or resistance welding, osv.
• Select appropriate welding materials: Select welding materials that meet the requirements. Vanligvis, the same or similar alloy materials as the aluminum plates are used for welding to ensure that the weld performance meets the requirements.
• Control welding parameters: Strictly control welding current, voltage, welding speed and other parameters to ensure welding quality.
• Preheating and post-heat treatment: For thicker aluminum plates or welding parts with special requirements, appropriate preheating and post-heat treatment can be performed to reduce welding stress and avoid cracks.
• Keep the welding environment clean and dry: Keep the welding environment clean during the welding process to avoid impurities such as oil, vanndamp, osv. from entering the welding area and affecting the welding quality.
• Avoid excessive welding: Avoid excessive welding time or high welding temperature to avoid excessive thermal deformation of the aluminum plate or hardening of the weld area, which will affect the welding quality.
• Kvalitetskontroll: Implement strict quality control measures, including monitoring and testing of the welding process, to ensure that the welding quality meets the requirements.
• Training and technical support: Gi opplæring til sveiseoperatører for å forbedre deres sveisetekniske nivå. Samtidig, de kan søke profesjonell sveiseteknisk støtte for å løse problemer som oppstår under sveiseprosessen.

How to reduce corrosion of aluminum alloy tanks?

Legering valg og optimalisering:

Velg korrosjonsbestandige aluminiumslegeringer: Velg aluminiumslegeringer som inneholder passende mengder magnesium, mangan, krom, silisium og andre elementer, slik som 5000 serie aluminiumslegering (som inneholder magnesium), 6XXX-serien (som inneholder magnesium og silisium) eller en del av 7XXX-serien (som inneholder sink). Disse legeringene har bedre naturlig korrosjonsbestandighet.

Legering renhet: Forbedre renheten til aluminiumslegeringer og redusere innholdet av urenheter, spesielt jern, kobber og andre elementer som lett forårsaker korrosjon, vil bidra til å forbedre den generelle korrosjonsmotstanden.

Tankbil aluminiumsplate

Overflatebehandling:

Anodisering: Anodiser overflaten av aluminiumslegering for å danne en tett aluminiumoksidfilm (Al203) to improve its corrosion resistance and wear resistance. The color of the anodized film can be controlled by adjusting process parameters, and has a good decorative effect.

Special coating: Select special coating suitable for aluminum alloy, such as epoxy resin, polyuretan, fluorkarbonbelegg, osv., to ensure good adhesion and anti-corrosion performance between the coating and the aluminum alloy substrate. Coatings should have good chemical resistance, weather resistance and mechanical properties.

maintenance:

Regular inspection: Establish a regular inspection system to conduct visual inspection, tykkelsesmåling, corrosion monitoring, osv. on the surface of the tank to promptly detect and repair coating damage and corrosion signs.

Cleaning and protection: After transporting special media, thoroughly clean the inside of the tank to remove residues, and take appropriate methods (such as drying, nitrogenfylling, osv.) for å hindre fuktighetsbevaring og korrosjon.

Reparasjon og overmaling: Når korrosjon eller beleggskader er funnet, anti-korrosjonsbehandlinger som rustfjerning, reparere, og overmaling bør utføres i tide.

How to avoid cracking of aluminum plates during the production process of tank truck bodies?

På grunn av det spesielle ved transport av varer, tankbiler må unngå problemer som tanksprekker. Dette krever at aluminiumsplaten har sterk motstand mot spenningssprekker. Chinalcos kaldvalseprosjekt bruker et tysk Simark seks-vals kaldvalseverk for å eliminere indre stress, forhindre deformasjon under skjæring, og effektivt unngå sprekkproblemer.

Tank truck aluminum plate price

Prisen på aluminiumsplate til tankbiler vil variere basert på flere faktorer, inkludert legeringstypen, tykkelse, størrelse, overflatebehandling og markedstilbud og etterspørsel av aluminiumsplaten.

Generelt sett, the price of aluminum plates will vary according to the type of alloy. The price of alloys with high strength and better corrosion resistance may be higher.

I tillegg, the thickness and size of the aluminum plate will also affect the price. Aluminum plates with thicker thickness and larger size will usually be more expensive. Surface treatment will also affect the price, som anodisering, mirror treatment, painting treatment, osv., which will increase the cost.

For specific tank truck aluminum plate prices, vennligst kontakt oss

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